Several factors affecting the yield of aluminum extrusion

by:Zeyi     2021-08-17
Mold design and production and mold repair level, tooling equipment and process technology control, workshop management and staff operations are several factors that affect the yield of aluminum extrusion. The yield of extrusion is also directly related to the following aspects:   1, machine During the production process, the monitor's true record of the original parameters of the mold has a non-negligible auxiliary effect to improve the yield rate. Scientifically and rationally formulating an incentive system for production capacity and yield rate is a powerful guarantee for increasing the yield rate.  2. The full work enthusiasm of employees is an important factor to improve and stabilize the yield. Any product is made by people, and people are the most important factor. As the saying goes, the workshop is like a battlefield. If employees can be refreshed, work in an orderly manner, and be busy but not chaotic, I believe the yield rate will increase.  3. Team organization planning and organization of production is an important factor in improving the yield. An excellent squeeze team leader and strong organizational ability can not only complete the production plan, ensure that orders are delivered on time, but also increase the yield.  4. In the extrusion process, the use of aluminum alloy casting rods that meet the schedule is the prerequisite for increasing the yield.  5. Teams with strong business skills can choose the mold wall thickness that meets the production schedule. Familiar with the use of the mold is the key to improving the yield. If the wall thickness of the selected mold does not meet the scheduling requirements, and you are not familiar with the use of the mold, it will inevitably lead to frequent mold removal, and the yield will naturally be affected.   6. Standardized process operation is a powerful guarantee to increase the yield. It is necessary to strictly implement that the three temperatures are not up to the standard and cannot be produced, and the center position of the mold is not moved to ensure an appropriate start-up speed. The shear rod is not too long to ensure that the process waste meets the specification requirements. 7. The machine personnel must have a strong sense of quality, good comprehensive skills, strengthen the self-inspection of each process, prevent the production of batches of unqualified waste, and ensure that the unqualified will not be produced and the unqualified will not flow into the next process. Standardize the operation. Handle with care to prevent the product from being scratched and bruised.   8. The length of the sawing material should be accurate. To ensure the accuracy of the fixed length, pay attention to the fixed length baffle can not move every time when sawing, and the material head is unified in place.  9. Reasonable framing can avoid crushing, which is an effective method to improve the yield: according to different shapes of products, the wall thickness adopts layering and the number of spacers per layer is increased to avoid product crushing.
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