When the selling price of aluminum profile remains unchanged, the higher the cost of aluminum profile, the lower the profit. At present, with the harsh environment of rising raw material prices, rising wages of workers, rising energy prices, and increasing tax burdens, competition in the same industry has become fierce. Today, the era of fine cost control has arrived. Cost control is the key and core of enterprise management. Only by continuously discovering weak links, tapping internal potential, using all means and ways to reduce costs, starting from reducing waste, and carefully implementing aluminum profile cost control, can the enterprise's living space be effectively expanded and improved. The operating conditions enable the company to develop continuously and remain invincible. The cost control of
aluminum profiles is guided by the value chain, and the cost control is divided into design costs, purchase costs, manufacturing costs, sales costs and service costs. Because cost control involves a wide range of content. From the perspective of production and manufacturing, I discussed how to increase production to reduce production costs. Data analysis and practice have proved that increasing the yield of aluminum alloy profiles is one of the most direct and effective methods to reduce production costs. Take the extrusion workshop as an example. For every one percentage point increase in output, the production cost per ton of aluminum will be reduced by 25 yuan/ton, part of which is the company’s net profit. The important task of increasing the extrusion rate is to reduce the extrusion of waste products. The waste products of aluminum alloy extrusion profiles are divided into two categories: geometric waste and technical waste. Geometric waste is an inevitable waste product in the extrusion process of aluminum alloy profiles. Such as squeezing residue, chucks at both ends of the product during the drawing process, materials discarded due to insufficient fixed-length length, samples required for cutting, aluminum blocks in the split cavity of the split combined die, aluminum sheets consumed by the saw blades of the fixed ruler fracture material, Aluminum ingots consumed during mold testing, etc. , Is taken out from the residual material extruded, the chuck at both ends of the product in the deep drawing process, and the material discarded because the length of the fixed rule is not fixed enough. The order of output is divided into output and comprehensive output. The aluminum ratio of the finished product in the process generally refers to the main process, which is usually calculated in the unit of the workshop. Melting and casting process (melting and casting workshop), extrusion process (extrusion process), oxidation coloring process (oxidation workshop), powder spraying process (spraying workshop). It is defined as the ratio of the qualified output of the workshop to the input of the workshop's raw materials (and possibly semi-finished products). Output is related to equipment quality, steel ingot quality, product structure, variety and specification conversion frequency, technological advancement, enterprise management level and operator quality. The key to improving the yield of aluminum alloy profiles is to reduce and eliminate waste. Although geometric waste is inevitable, it can be minimized. Therefore, we can effectively control and increase the output of extruded products.
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