How to replace steel with industrial aluminum profiles in industrial production?

by:Zeyi     2021-09-05
profile:    profile is an aluminum rod that is melted and extruded to obtain aluminum materials with different cross-sectional shapes. Its mechanical properties are related to the application area and the proportion of alloys added. Broadly defined, industrial aluminum profile profiles refer to all aluminum profiles except for architectural doors and windows, curtain walls, indoor and outdoor decoration and aluminum profiles for building structures. There are three production processes: casting, extrusion and coloring. Coloring mainly includes: oxidation coloring, electrophoretic coating, fluorocarbon spraying, powder coating, wood grain transfer process. And use a common electrochemical aluminum electrophoresis coating aluminum for the surface treatment of the aluminum.   Steel disadvantages:   1. It takes a long time to process.  2. A lot of labor is required for processing. The welding workers need to be trained.   3. Reprocessing is required. The processed materials are often not completely matched, so they must be reprocessed, and even reinvestment in the machine is required.  4. Inflexible processing may result in shorter steel service life and double production costs. The necessary anti-corrosion treatment must be carried out on the steel regularly, which still requires a large cost. The inflexibility of processing and the cost of high transportation weight make it unprofitable to put materials that are no longer needed into use.  Advantages of high-quality aluminum accessories like item:   1, reusable. If the item component is used, it is easy to modify the structure of the finished product.  2, easy to assemble. Such as prefabricated item parts, the tolerance can be controlled within 1/10.   3. Save cost and manpower. No special tools are required for assembly work.  4. The advantages of aluminum can be used. The natural aluminum element can produce a protective oxide coating, and the painting step can be omitted. And because of the protection of the anodic oxide layer, it is easier to clean. Because aluminum can maintain strong hardness under high temperature conditions, all high-quality aluminum profiles have good thermal conductivity.   5. Non-toxic and recyclable materials, low energy consumption during recycling, only equivalent to 5% of primary aluminum production.  How to replace steel with aluminum profiles:   1. Use aluminum natural characteristics to process and reprocess to produce high-precision aluminum profiles, such as items, and put them on the market. The natural aluminum element can produce a protective oxide coating, and the painting step can be omitted. And because of the protection of the anodic oxide layer, it is easier to clean. The use of aluminum to maintain strong hardness under high temperature conditions is used to manufacture aluminum profiles with good thermal conductivity. Its flexibility and adaptability to changing production conditions and processes is unmatched by steel.   2. Ru0026D and produce a series of products to enhance system flexibility, such as item's MB system. In the CAD system, simple design of the required application products, efficient production planning of existing standard aluminum product varieties, and production plans are made. If you need to change the application requirements in some places, the corresponding profile usage plan can also be adjusted quickly.   3. Manufacturers identify the quality of aluminum profiles and purchase high-quality aluminum profiles. Use specific methods such as observing the thickness of the oxide film and checking the chemical composition to identify the quality of aluminum profiles on the market, and purchase high-quality, flexible aluminum materials.
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